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Specification

कनेक्शन का प्रकार
Welded

सीलिंग टाइप
Metal-to-Metal

तापमान सीमा
-20°C to 593°C

बेंड रेडियस
Long Radius (1.5D)

फ्लेक्सिबिलिटी
Rigid

टेन्साइल स्ट्रेंथ
≥415 MPa

कोटिंग का प्रकार
Black Paint, Optional Epoxy

सहनशीलता
±0.5 mm

यील्ड स्ट्रेंथ
≥290 MPa

व्यास
1/2 NB to 48 NB

प्रॉडक्ट टाइप

मटेरियल

कनेक्शन

शेप

स्टैण्डर्ड

सतह का उपचार

बाहरी व्यास
1/2 to 48 (DN15 to DN1200)

अनुभाग आकार

लम्बाई
Custom / As per customer specification

मोटाई
3 mm to 40 mm (varies by size)

रंग
Black

उपयोग
Pipeline systems, Oil & Gas, Petrochemical

रेटेड प्रेशर
SCH 10 to SCH 160 / XXS

सामग्री ग्रेड
WPHY 42

एप्लीकेशन

Compliance
NACE MR0175, ISO 9001

Corrosion Resistance
High

Hardness
170-235 HB

End Type
Plain End / Bevel End

Weight
Depends on size and thickness

Inspection
100% Radiography & Visual

Lead Time
2-4 Weeks

Manufacturing Process
Hot Forming / Cold Forming

Packing
Wooden Cases / Pallet / Custom

Marking
Laser Engraving / Stamping

About

OUR EXPORT MARKET: Dubai, UAE, Malaysia, South Africa, Iran, Singapore, Canada, Colombia
TEST CERTIFICATE
Mill Test प्रमाणपत्र as per EN 10204 / 3.1B
Grade Specification: Carbon Steel: ASTM/ASME A234 WPB / A860 – MSS-SP-75 WPHY 42 / 46 / 52 / 56 / 60 / 65 / 70 Low temperature Steel: A420 WPL3 / A860 WPHY 42 Pipe Fittings Manufacturers

Grade Specification	Carbon Steel: ASTM/ASME A234 WPB / A860 – MSS-SP-75 WPHY 42 / 46 / 52 / 56 / 60 / 65 / 70 Low temperature Steel: A420 WPL3 / A420 WPL6
WPHY 42 Fittings Size	Seamless:from 1/2″ to 24″
WPHY 42 Fittings Size	Welded:from 24″ to 96″ (or as customer requirements)
WPHY 42 Fittings Degree	22.5 deg, 30deg,45 deg,90 deg,180 deg, 1.0D, 1.5D, 2.0D, 2.5D, 3D,4D,5D,6D,7D-40D.
WPHY 42 Fittings Thickness	SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH80., SCH100, SCH120, SCH140, SCH160, XXS
Standard	ASME B16.9, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO
Carbon Steel Material	Carbon steel (ASTM A234 WPB, A234WPC, A420 WPL6, etc)
	Stainless steel (ASTM A403 WP304, 304L, 316, 316L, 321,etc)
	Alloy steel (ASTM A234 WP12, WP11, WP22, WP5, WP9, WP91, etc)
WPHY 42 Fittings Type	Seamless / Welded / Fabricated
WPHY 42 Fittings Bending Radius	R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom
WPHY 42 Fittings Range	½” NB to 48″ NB in Sch 10s, 40s, 80s, 160s, XXS. From 1/2 to 30 (Seamless Pipe Fittings), Form16 to 100 (Seam Pipe Fittings)
Dimensions	ANSI/ASME B16.9, B16.28, MSS-SP-43.
Applicable Standards	1-ASME B 16.9 for large Bore 2-ASME B 16.11 for small Bore (socket welded) 3-ASME B 16.25 for butt weld ends 4-ASME B 16.28 for small radius elbow
Seamless/ Welded 100% Radiography Tested

Standard	Description
ASTM A182/A182M	Forged or rolled alloy steel pipe flanges, forged fittings and valves and parts for high temperature service. Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings
ASTM A403/A403M	Wrought austenitic stainless steel piping fittings.
ASTM A815/A815M	Wrought ferritic, ferritic/austenitic and martensitic stainless steel piping fittings.
AS 2129	Flanges for pipes, valves and fittings
ANSI/ASME B1.20.1	Pipe threads, general purpose (inch).
ANSI B16.5	Steel pipe flanges and flanged fittings.
ANSI B16.9	Factory-made wrought steel butt-welding fittings.
ANSI B16.11	Forged steel fittings socket-welding and threaded. Socket Welding and Threaded Forged Fittings
ANSI B16.25	Butt-welding ends.
MSS SP43	Wrought stainless steel butt-welding fittings. Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
BS21	Threading.
ISO 4144	Stainless steel fittings threaded to ISO 7-1.
MSS SP-95	Swage(d) Nipples and Bull Plugs
BS3799	Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry
ANSI – B 16.9 ASTM A403 – ASME SA403	‘Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings’
API 590-605 ASME B16.9	‘Factory-Made Wrought Buttwelding Fittings’
ASME B16.25	‘Buttwelding Ends’
ASME B16.28	‘Wrought Steel Buttwelding Short Radius Elbows and Returns’

Versatile Applications

WPHY 42 Carbon Steel 180/LR Return Bends are commonly used in pipeline systems, oil & gas, and petrochemical plants to change the direction of fluid flow safely. Their robust design allows them to withstand high pressures and temperatures, making them ideal for demanding transmission environments.

Stringent Manufacturing Standards

Manufactured by hot or cold forming, these return bends comply with ASTM A234 WPB and MSS SP-75. Quality assurance includes 100% radiography and visual inspection, while identification is provided by laser engraving or stamping, ensuring product traceability and reliability.

Customization and Packaging

Available with plain or bevel ends, WPHY 42 return bends can be tailored in terms of length, diameter, thickness, and surface treatment. They are securely packed in wooden cases or pallets, or according to customer requirements, ensuring safe transportation and delivery.

FAQs of WPHY 42 Carbon Steel 180 And LR Return Bend:

Q: How are WPHY 42 Carbon Steel 180 and LR Return Bends manufactured?

A: These bends are created using hot forming or cold forming methods, depending on the desired specifications. The process ensures precise shaping, correct wall thickness, and durability. Each bend is thoroughly inspected by radiography and visual methods to guarantee quality.

Q: What are the recommended applications for these return bends?

A: WPHY 42 Carbon Steel 180 and Long Radius Return Bends are ideal for use in high-pressure pipeline systems, including oil & gas transmission, petrochemical plants, and other industrial applications where reliable flow redirection is essential.

Q: When should I choose a plain end versus a bevel end on this product?

A: The selection between plain end and bevel end depends on your welding requirements. Bevel ends are typically preferred for welded joints as they facilitate deeper, stronger welds, making them suitable for high-pressure systems, while plain ends are used for certain custom fabrication needs.

Q: Where can these return bends be utilized geographically?

A: These bends are suitable for use in various industries worldwide. As a distributor, exporter, importer, manufacturer, and supplier based in India, the product meets international compliance standards like NACE MR0175 and ISO 9001, ensuring suitability for global projects.

Q: What are the benefits of using WPHY 42 Carbon Steel Bends in pipeline systems?

A: Benefits include high mechanical strength (tensile 415 MPa, yield 290 MPa), excellent corrosion resistance, and precise tolerances (0.5 mm). Their rigid, durable structure provides long-term reliability in harsh operating conditions, minimizing leak risks and maintenance needs.

Q: How is the product packaged to ensure safety during transportation?

A: The bends are packed in robust wooden cases, pallets, or custom packaging based on client specifications. This careful packing prevents damage from handling and environmental factors during shipment, ensuring products arrive in optimal condition.

Q: What surface treatments are available for these carbon steel bends?

A: You can choose between black paint and anti-rust coatings as standard, with optional epoxy coatings available by request. These treatments enhance the products resistance to corrosion and extend its service life in challenging environments.

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