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WPHY 56 Carbon Steel End Caps
उत्पाद विवरण:
- कोटिंग का प्रकार Anti-corrosive Black Paint, as required
- व्यास Customizable, standard 1/2” to 48”
- यील्ड स्ट्रेंथ 390 MPa min
- कनेक्शन का प्रकार Welded
- फ्लेक्सिबिलिटी Rigid
- सहनशीलता ±1% (standard tolerances apply)
- सीलिंग टाइप Welded Seal
- अधिक देखने के लिए क्लिक करें
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उत्पाद की विशेषताएं
- 1/2” to 48” (various sizes available)
- Pipeline End Closure
- Welded
- Rigid
- WPHY 56
- Black
- -46°C to 600°C
- Anti-corrosive Black Paint, as required
- Customizable, standard 1/2” to 48”
- Schedule based (SCH 40, SCH 80, etc.)
- ±1% (standard tolerances apply)
- 485 MPa min
- Welded Seal
- Up to Class 600 (depending on thickness and size)
- 390 MPa min
- As per ASME standards or customer requirement
उत्पाद वर्णन
- Standard: ANSI B16.9 / 16.28, ASTM A53/A106, API 5L, ASME B36.10M—1996, DIN2605 / 2615 / 2616, JIS P2311/2312
- Thickness: SGP, STD, SCH40, SCH80, SCH160. XS, XXS and so on.
- Size: 1/2″–80″
- Material: Carbon steel , alloy steel, stainless steel
- Surface treatment: Transparent oil, rust-proof black oil or hot galvanized.
- Seamless cap
- Erw cap
- large size cap
- small size cap
Grade Specification: Carbon Steel: ASTM/ASME A234 WPB / A860 – MSS-SP-75 WPHY 42 / 46 / 52 / 56 / 60 / 65 / 70 Low temperature Steel: A420 WPL3 / A860 WPHY 42 Pipe Fittings Manufacturers
| WPHY 56 equivalent | |
|---|---|
A860 WPHY 56 | A860 Grade WPHY 56 Fittings |
A694 WPHY 56 | A694 Grade F56 Flanges |
A234 WPHY 56 | A234 Grade WPB Carbon Steel Fittings A234 AISI 4130 High Strength Low Alloyed Steel Fittings |
Size | Seamless: from 1/2″ to 24″ |
| Welded: from 24″ to 96″( or as customer requirements) | |
Type | Equal tee, Reduced Tee, Lateral Tee, |
Thickness | SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH80, SCH100, SCH120, SCH140, SCH160, XXS |
standard | ASME B16.9, ASME B16.25, MSS SP-75 DIN2615 JISB2311 JISB2312 JISB2313 |
material | Carbon steel (ASTM A234WPB, A234WPC, A420WPL6, etc |
| Stainless steel (ASTM A403 WP304, 304L, 316, 316L, 321, etc | |
| Alloy steel (ASTM A234 WP12, WP11, WP22, WP5, WP9, WP91, etc | |
qualification | ISO9001:2008 , ISO 14001 OHSAS18001 , API , etc |
packing | in wooded cases or pallets, or as for clients’requirements |
application | Petroleum, chemical, machinery, electric power, shipbuilding, papermaking, construction, etc |
equipment | Huge Heat treatment furnace, RW-1500 lenge size radius induction pusher, CG1600T-DB1200 induction pusher, A grooving machine, Tube spraying grit treatment, etc |
testing | Dircet reading spectrometer, Mechanical testing, Super living inspection, Magentic particle inspection, etc |
| Standard | Description |
|---|---|
| ASTM A182/A182M | Forged or rolled alloy steel pipe flanges, forged fittings and valves and parts for high temperature service. Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings |
| ASTM A403/A403M | Wrought austenitic stainless steel piping fittings. |
| ASTM A815/A815M | Wrought ferritic, ferritic/austenitic and martensitic stainless steel piping fittings. |
| AS 2129 | Flanges for pipes, valves and fittings |
| ANSI/ASME B1.20.1 | Pipe threads, general purpose (inch). |
| ANSI B16.5 | Steel pipe flanges and flanged fittings. |
| ANSI B16.9 | Factory-made wrought steel butt-welding fittings. |
| ANSI B16.11 | Forged steel fittings socket-welding and threaded. Socket Welding and Threaded Forged Fittings |
| ANSI B16.25 | Butt-welding ends. |
| MSS SP43 | Wrought stainless steel butt-welding fittings. Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications |
| BS21 | Threading. |
| ISO 4144 | Stainless steel fittings threaded to ISO 7-1. |
| MSS SP-95 | Swage(d) Nipples and Bull Plugs |
| BS3799 | Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry |
| ANSI – B 16.9 ASTM A403 – ASME SA403 | ‘Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings’ |
| API 590-605 ASME B16.9 | ‘Factory-Made Wrought Buttwelding Fittings’ |
| ASME B16.25 | ‘Buttwelding Ends’ |
| ASME B16.28 | ‘Wrought Steel Buttwelding Short Radius Elbows and Returns’ |
Precision Engineering and Reliable Seal
Our WPHY 56 Carbon Steel End Caps are formulated for precision fit and enduring performance. With standard tolerances of 1% and a hardness of 150200 HB, these caps deliver a leak-proof, welded seal on pipeline ends. The beveled or plain edges facilitate optimal butt-weld connections, ensuring structural integrity and safety in high-pressure environments.
Wide Range of Applications and Customization
Supporting industries such as oil & gas, petrochemical, and water supply, the end caps fit diverse requirements. Standard sizes range from 1/2 to 48 in diameter, with customizable options to align with unique project needs. The range of thicknesses (SCH 40, SCH 80, etc.) and lead times (ready stock or 14 weeks) assures flexibility and prompt availability for large-scale or urgent projects.
FAQs of WPHY 56 Carbon Steel End Caps:
Q: How are WPHY 56 Carbon Steel End Caps manufactured?
A: WPHY 56 end caps are produced via hot or cold forming processes, ensuring optimal mechanical properties. Each cap undergoes strict conformity with ANSI/ASME B16.9 standards, resulting in consistent shape, thickness, and material strength for dependable pipeline closure.Q: What is the primary usage of these end caps?
A: These end caps are primarily used to seal off the ends of pipelines in applications such as oil & gas, petrochemical, power generation, and water supply. Their robust weldable design prevents leakage and ensures safe containment of fluids or gases.Q: When should you choose beveled versus plain edge end caps?
A: Beveled edge end caps are ideal for butt weld connections, facilitating a stronger, smoother welded joint. Plain edges can be selected for less critical applications or where welding requirements are minimal. Your choice depends on project needs and welding specifications.Q: Where can these end caps be applied?
A: WPHY 56 Carbon Steel End Caps are utilized globally in the construction and maintenance of pipelines for sectors like oil & gas, petrochemicals, power, and water supply. Their versatility and robustness make them suitable for high-pressure and high-temperature environments.Q: What benefits do the anti-corrosive coatings provide?
A: The black or anti-rust coatings protect the carbon steel from environmental and chemical corrosion, extending the service life of the end caps, even in harsh conditions. This surface finish maintains performance and minimizes maintenance requirements.Q: How does the products tolerance impact its installation?
A: A standard tolerance of 1% ensures uniform dimensions, allowing for precise and secure fitting during installation. This reliability aids in minimizing assembly errors and maximizing safety in pipeline systems.Tell us about your requirement
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