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WPHY 42 Carbon Steel Pipe Bend And Piggable Bend

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WPHY 42 Carbon Steel Pipe Bend And Piggable Bend

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WPHY 42 Carbon Steel Pipe Bend And Piggable Bend Specification

Tolerance
0.5 mm

Flexibility
Rigid

Diameter
Up to 48 inches

Sealing Type
Welded joint

Bend Radius
3D, 5D, Custom as specified

Temperature Range
-20C to 120C

Connection Type
Welded

Coating Type
Black Paint, Anti-Corrosion Coating

Tensile Strength
415 MPa

Yield Strength
290 MPa

Product Type
Pipe Bend and Piggable Bend

Material
WPHY 42 Carbon Steel

Connection
Butt Weld

Shape
Bend (Curved)

Standard
ASTM A860 / MSS-SP-75

Surface Treatment
Black Painted, Anti-Rust Oil Coating

Outer Diameter
1/2 inch 48 inches (DN15 DN1200)

Section Shape
Round

Length
Custom or as per requirement

Thickness
SCH40 to SCH160 or as required

Color
Black

Usage
Pipeline, Oil & Gas, Petrochemical, Industrial

Rated Pressure
Up to Class 2500

Application
Pipeline transportation, Piping Systems

Material Grade
WPHY 42

Bend Angle
Degrees available: 15, 30, 45, 60, 90, 180, custom angles

Marking
Size, standard & heat number stamped

Testing
Ultrasonic, Radiography, Hydrostatic

Wall Thickness Tolerance
As per ASTM A860

Manufacturing Process
Induction Bending, Hot Bending

Impact Tested
Yes

Packaging
Wooden cases, steel crates, as per export standards

End Preparation
Beveled ends as per ASME B16.25

About WPHY 42 Carbon Steel Pipe Bend And Piggable Bend

RANGE : 2NB TO 18NB IN SCH: 20, 40, STD, 60, 80, XS, 100, 120, 140, 160, XXS available with NACE MR 01-75

TYPE : SEAMLESS / WELDED/ FABRICATED

Form : Long radius Bend, Piggable Bend, Hot bend, With R=3D, 5D, 6D, 8D, 10D & Customized Bend

Offer : Minimum Wall Thinning rate & Ovality, No Wrinkles
Piggable Bend

Alloy Steel Piggable Bend
ASTM A 234 WP-P5, P9, P11, P12, P21, P22 & P91

Carbon Steel Piggable Bend
ASTM A 234 WPB,

Low Temperature Carbon Steel Piggable Bend
ASTM A 234 WPB

Grade Specification: Carbon Steel: ASTM/ASME A234 WPB / A860 MSS-SP-75 WPHY 42 / 46 / 52 / 56 / 60 / 65 / 70 Low temperature Steel: A420 WPL3 / A860 WPHY 42 Pipe Fittings Manufacturers

Grade Specification	Carbon Steel: ASTM/ASME A234 WPB / A860 MSS-SP-75 WPHY 42 / 46 / 52 / 56 / 60 / 65 / 70 Low temperature Steel: A420 WPL3 / A420 WPL6
WPHY 42 Fittings Size	Seamless:from 1/2 to 24
WPHY 42 Fittings Size	Welded:from 24 to 96 (or as customer requirements)
WPHY 42 Fittings Degree	22.5 deg, 30deg,45 deg,90 deg,180 deg, 1.0D, 1.5D, 2.0D, 2.5D, 3D,4D,5D,6D,7D-40D.
WPHY 42 Fittings Thickness	SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH80., SCH100, SCH120, SCH140, SCH160, XXS
Standard	ASME B16.9, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO
Carbon Steel Material	Carbon steel (ASTM A234 WPB, A234WPC, A420 WPL6, etc)
	Stainless steel (ASTM A403 WP304, 304L, 316, 316L, 321,etc)
	Alloy steel (ASTM A234 WP12, WP11, WP22, WP5, WP9, WP91, etc)
WPHY 42 Fittings Type	Seamless / Welded / Fabricated
WPHY 42 Fittings Bending Radius	R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom
WPHY 42 Fittings Range	NB to 48 NB in Sch 10s, 40s, 80s, 160s, XXS. From 1/2 to 30 (Seamless Pipe Fittings), Form16 to 100 (Seam Pipe Fittings)
Dimensions	ANSI/ASME B16.9, B16.28, MSS-SP-43.
Applicable Standards	1-ASME B 16.9 for large Bore 2-ASME B 16.11 for small Bore (socket welded) 3-ASME B 16.25 for butt weld ends 4-ASME B 16.28 for small radius elbow
Seamless/ Welded 100% Radiography Tested

Standard	Description
ASTM A182/A182M	Forged or rolled alloy steel pipe flanges, forged fittings and valves and parts for high temperature service. Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings
ASTM A403/A403M	Wrought austenitic stainless steel piping fittings.
ASTM A815/A815M	Wrought ferritic, ferritic/austenitic and martensitic stainless steel piping fittings.
AS 2129	Flanges for pipes, valves and fittings
ANSI/ASME B1.20.1	Pipe threads, general purpose (inch).
ANSI B16.5	Steel pipe flanges and flanged fittings.
ANSI B16.9	Factory-made wrought steel butt-welding fittings.
ANSI B16.11	Forged steel fittings socket-welding and threaded. Socket Welding and Threaded Forged Fittings
ANSI B16.25	Butt-welding ends.
MSS SP43	Wrought stainless steel butt-welding fittings. Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
BS21	Threading.
ISO 4144	Stainless steel fittings threaded to ISO 7-1.
MSS SP-95	Swage(d) Nipples and Bull Plugs
BS3799	Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry
ANSI B 16.9 ASTM A403 ASME SA403	Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings
API 590-605 ASME B16.9	Factory-Made Wrought Buttwelding Fittings
ASME B16.25	Buttwelding Ends
ASME B16.28	Wrought Steel Buttwelding Short Radius Elbows and Returns

Precision Bending for Enhanced Pipeline Flow

Our bends are crafted using advanced induction and hot bending techniques, allowing for accurate customization of angles, radii (3D, 5D, or as specified), and size specifications up to 48 inches diameter. Rigorous testing measures ensure dimensional tolerance (0.5 mm), wall thickness compliance, and joint integrity.

Durable and Reliable Construction

Made from WPHY 42 Carbon Steel, these bends feature a robust black painted and anti-rust coated surface, ensuring long-term resistance to corrosion and harsh conditions. High strength values (Tensile 415 MPa, Yield 290 MPa) deliver dependable performance under demanding pressures and temperatures.

FAQ's of WPHY 42 Carbon Steel Pipe Bend And Piggable Bend:

Q: How are WPHY 42 Carbon Steel Pipe Bends manufactured?

A: These pipe bends are produced through induction or hot bending processes, which enable precise shaping and consistency in bend angles and radii. Each bend undergoes ultrasonic, radiographic, hydrostatic, and impact testing to verify quality and performance.

Q: What are the available bend angles and can the bends be customized?

A: Standard bend angles include 15, 30, 45, 60, 90, and 180. Custom angles and bend radii are available to meet specific project requirements. The flexibility in sizing ensures compatibility with a wide range of pipeline systems.

Q: Where are these pipe bends typically used?

A: WPHY 42 bends are widely used in pipeline transportation for oil & gas, petrochemical, and other industrial applications, particularly where flow direction changes or pigging access is required in piping systems.

Q: What testing is performed on the bends to ensure quality?

A: Each bend is subject to a comprehensive testing regime, including ultrasonic, radiography, hydrostatic, and impact testing. These protocols ensure compliance with ASTM A860 standards for wall thickness and structural integrity.

Q: How are the ends of these bends prepared for installation?

A: Bends are delivered with beveled ends as per ASME B16.25, making them suitable for butt-welded connections in pipeline networks and ensuring secure, leak-free sealing.

Q: What packaging options are available for export and delivery?

A: Bends are packed in wooden cases or steel crates that meet international export standards, providing protection during transit and handling to the site.

Q: What are the main benefits of using WPHY 42 Carbon Steel Pipe Bends?

A: Advantages include high strength, reliable corrosion resistance, customized solutions for varied pipeline needs, and certification to global standards, resulting in longer service life and safer pipe systems.

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