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WPHY 60 Carbon Steel End Caps

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WPHY 60 Carbon Steel End Caps Specification

Temperature Range
-20C to 593C

Tensile Strength
415 MPa

Sealing Type
Welded Seal

Coating Type
Epoxy / Black Painted

Connection Type
Welded

Yield Strength
415 MPa

Tolerance
0.5 mm

Flexibility
Rigid

Diameter
Up to 48 inch

Product Type
End Cap

Material
WPHY 60 Carbon Steel

Connection
Butt Weld

Shape
Round

Standard
ASME B16.9 / MSS SP-75

Surface Treatment
Black Painted / Anti-Rust Coated

Outer Diameter
1/2 inch to 48 inch (DN15 - DN1200)

Section Shape
Circular

Length
Custom as per requirement

Thickness
Sch 40 to Sch 160

Color
Black

Usage
Pipe Ending / Closing

Rated Pressure
Up to Class 600

Application
Oil & Gas, Petrochemical, Power Plant, Water Line

Material Grade
ASTM A860 WPHY 60

Packing
Wooden Cases / Pallets

End Cap Type
Pipe Cap, Dished Ends

Hardness
235 HB

Manufacturing Process
Forged / Seamless / Welded

Heat Treatment
Normalized / Quenched and Tempered

Marking
Grade, Size, Heat No, Standard

Impact Test
-46C as per ASTM A860

Corrosion Resistance
High (Coated)

About WPHY 60 Carbon Steel End Caps

Standard: ANSI B16.9 / 16.28, ASTM A53/A106, API 5L, ASME B36.10M1996, DIN2605 / 2615 / 2616, JIS P2311/2312
Thickness: SGP, STD, SCH40, SCH80, SCH160. XS, XXS and so on.
Size: 1/280
Material: Carbon steel , alloy steel, stainless steel
Surface treatment: Transparent oil, rust-proof black oil or hot galvanized.

Seamless cap
Erw cap
large size cap
small size cap

Grade Specification: Carbon Steel: ASTM/ASME A234 WPB / A860 MSS-SP-75 WPHY 42 / 46 / 52 / 56 / 60 / 65 / 70 Low temperature Steel: A420 WPL3 / A860 WPHY 42 Pipe Fittings Manufacturers

WPHY 60 equivalent
A860 WPHY 60	A860 Grade WPHY 60 Fittings
A694 WPHY 60	A694 Grade F60 Flanges
A234 WPHY 60	A234 Grade WPB Carbon Steel Fittings A234 AISI 4130 High Strength Low Alloyed Steel Fittings

Product Name	Pipe Fittings, Buttweld Fittings, Reducer, Elbow, tee
Material	A234 WPB A105 A283-D A135-A A53-A A106-A A179-C A214-C A192 A226 A315-B A53-B A106-B A106-C A178-C A210-A-1 A210-C
Size	Size 1/4 to 48 Outside Diameter 13.7 mm to 1219 mm
Standard	ASTM/ANSI.B16.9 ASTM/ANSI B16.28 ASTM /ANSI B16.11 ASTM/ANSI B16.25 BS1965 BS1640DIN 2605 DIN2615 DIN2616 DIN2617 GB 12459-90 GB/T13401-92 GB/T21635 GB/T21634 JIS B2311 JISB2312 JISB2313 JISB2316 ISO 3419-1981 ISO5251-1981
Certificates	API5L, ISO 9001:2008,SGS, BV,CCIC
Wall thickness	SCH10, SCH20, SCH30, STD, SCH40, SCH60, SCH80, SCH100 SCH120, SCH160, XS, XXS
Surface Treatment	black paint, varnish, oil, galvanized, anti corrosion coatings
Marking	Wooden case & pallet
Pipe Ends	Under 2 inch plain end. 2 inch and above Beveled. Plastic caps (small OD) ,Iron protector (large OD)
Pipe Length	1. Single Random Length and double Random Length. 2. SRL:3M-5.8M DRL:10-11.8M or As clients requested length 3. fixed length(5.8m, 6m, 12m)
Packaging	Loose package; Packaged in bundles (2Ton Max); bundled pipes with two slings at the both end for easy loading and discharging; End with Plastic caps; wooden cases.
Test	Chemical Component Analysis, Mechanical Properties, Technical Properties, Exterior Size Inspection, hydraulic testing , X-ray Test.
Application	liquid delivery; Structure pipe; High and low pressure Boiler tube; Seamless steel tubes for petroleum cracking; oil pipe; gas pipe.
Why us?	1.Reasonable price with excellent quality 2.Abundant stock and prompt delivery 3.Rich supply and export experience, sincere service 4.Reliable forwarder, 2-hour away from port.

Standard	Description
ASTM A182/A182M	Forged or rolled alloy steel pipe flanges, forged fittings and valves and parts for high temperature service. Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings
ASTM A403/A403M	Wrought austenitic stainless steel piping fittings.
ASTM A815/A815M	Wrought ferritic, ferritic/austenitic and martensitic stainless steel piping fittings.
AS 2129	Flanges for pipes, valves and fittings
ANSI/ASME B1.20.1	Pipe threads, general purpose (inch).
ANSI B16.5	Steel pipe flanges and flanged fittings.
ANSI B16.9	Factory-made wrought steel butt-welding fittings.
ANSI B16.11	Forged steel fittings socket-welding and threaded. Socket Welding and Threaded Forged Fittings
ANSI B16.25	Butt-welding ends.
MSS SP43	Wrought stainless steel butt-welding fittings. Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
BS21	Threading.
ISO 4144	Stainless steel fittings threaded to ISO 7-1.
MSS SP-95	Swage(d) Nipples and Bull Plugs
BS3799	Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry
ANSI B 16.9 ASTM A403 ASME SA403	Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings
API 590-605 ASME B16.9	Factory-Made Wrought Buttwelding Fittings
ASME B16.25	Buttwelding Ends
ASME B16.28	Wrought Steel Buttwelding Short Radius Elbows and Returns

Premium Protection for Pipe Ends

WPHY 60 Carbon Steel End Caps offer superior protection by securely sealing pipeline ends. Engineered for high-pressure applications up to Class 600, they help maintain system integrity, prevent contaminants from entering, and reduce risk of leaks. Their welded connection ensures a rigid and reliable fit, suitable for long-term use in critical infrastructure projects.

Durability in Extreme Environments

These end caps undergo normalized or quenched and tempered heat treatment to enhance toughness. With a hardness of 235 HB and impact resistance down to -46C, they are engineered to withstand extreme temperatures and mechanical stress. A high-performance coating further improves corrosion resistance, making them ideal for harsh operating environments.

Adherence to International Standards

Each end cap is manufactured according to ASTM A860 and conforms to ASME B16.9 / MSS SP-75 standards. Markings include grade, size, heat number, and standard, providing complete traceability. Custom lengths, precise tolerances, and multiple surface treatment options set these end caps apart for quality and reliability.

FAQ's of WPHY 60 Carbon Steel End Caps:

Q: How are WPHY 60 Carbon Steel End Caps manufactured?

A: These end caps are produced using advanced forging, seamless, or welding processes. Heat treatment options such as normalization or quenching and tempering are utilized to achieve targeted mechanical properties and durability.

Q: What is the primary use of WPHY 60 Carbon Steel End Caps?

A: They are primarily used to securely seal or close the ends of pipes in pipelines and processing systems. This prevents leaks, contamination, and protects the pipeline until it is ready for future connection or permanent closure.

Q: When should I use an ASTM A860 WPHY 60 end cap?

A: Use these end caps when high strength, corrosion resistance, and impact toughness at low temperatures are required-particularly in oil & gas, petrochemical, power plant, and water line applications.

Q: Where can these end caps be installed?

A: They can be welded at the endpoints of pipelines in above-ground or buried systems, across oil & gas facilities, refineries, power plants, petrochemical sites, and water infrastructure.

Q: What are the advantages of the anti-corrosive coating on these end caps?

A: The epoxy or black painted anti-rust coatings provide high corrosion resistance, protecting the cap against environmental degradation and extending service life in harsh environments.

Q: How is quality and compliance ensured for these end caps?

A: Each end cap undergoes rigorous impact testing at -46C per ASTM A860, and is precisely marked with details such as grade, size, heat number, and standards, ensuring traceability and quality assurance.

Q: What sizes and thickness ranges are available?

A: These end caps are available from 1/2 inch to 48 inch outer diameter (DN15-DN1200) and thickness options from Sch 40 to Sch 160. Customized lengths can also be provided to suit specific project needs.

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